Function: Uniformly feeds stainless steel wires with constant tension to prevent breakage or slack.
Critical Parts:
- Warp Beam: Holds the wire reel, controlled by a servo motor or mechanical brake for precise unwinding speed.
- Tension Regulator: Uses springs or electronic sensors to adjust warp tension, ensuring consistent weaving quality.

(2) Heddle Lifting Mechanism (Shedding System) - Core Component

Function: Creates a "shed" (opening) by lifting/dropping heddle frames, allowing weft insertion between warps.
Types:
- Mechanical Dobby Shedding: Cam/linkage-driven, stable for medium-low speed, suitable for simple patterns.
- Electronic Shedding (Servo-Driven): Programmable control for complex patterns (twill, leno, etc.), ideal for intricate designs.
Key Parts:
- Heddle Frames: Metal frames with heddle eyes guide warp threads for vertical movement.
- Lifting Arms/Servo Motors: Drive heddle frames for precise, dynamic shedding.

(3) Beat-Up Mechanism

Function: Pushes weft threads tightly into the cloth fell to form a dense mesh structure.

Types:

- Steel Reed Beat-Up: Reciprocating reed ensures uniform weft density for heavy-duty stainless steel meshes.
- Rapier/Projectile Weft Insertion: For high-speed machines, suitable for fine/medium wires (rapier for ≥0.5mm, projectile for finer wires).

(4) Take-Up Mechanism

Function: Rolls finished mesh into neat rolls with stable tension to avoid deformation.
Key Parts:
- Take-Up Roller: Motor-driven, synchronized with weaving speed for uniform winding.
- Tension Control: Prevents mesh stretching or sagging via real-time adjustments.

(5) Auxiliary Systems

Wire Breakage Detection: Optical sensors trigger automatic stop & alarm for warp/weft breaks.
Auto-Lubrication System: Reduces mechanical wear with automatic oiling for heavy-duty components.
PLC Control System: Adjusts weaving speed, mesh density, and shedding sequence via intuitive interface.

2. Automatic Weaving Mesh Machine Low Maintenance BWR2300D Working Process

Warp Feeding
- Wires unwind from the warp beam, passing through tension regulators and drop wires (for break detection) into heddle frames.
Shed Formation
- Heddle frames lift/lower to separate warps into upper/lower layers, creating a shed for weft insertion.
- Plain Weave: 2 heddle frames alternate (1:1 interlacing).
- Twill Weave: Multiple frames move in patterns (e.g., 2:2, 3:3) for complex textures.
Weft Insertion
- Rapier System: Metal rods carry thick wires (≥0.5mm) across the shed.
- Projectile System: High-speed shuttles insert medium/fine wires for efficiency.
Beat-Up & Mesh Formation
- A steel reed compacts weft threads into the cloth fell, with reed density (mesh count) determining hole size (e.g., 10 mesh/inch, 20 mesh/inch).
Rolling & Edge Alignment
- Finished mesh winds onto the take-up roller with constant tension.
- Infrared sensors detect edge misalignment, and PLC adjusts the roller for straight, uniform rolls.

3.Automatic Weaving Mesh Machine Low Maintenance BWR2300D Technical Specifications

Mesh Cutting Folding Machine Parameter Configuration Table
1	Weaving Width	Standard: 1000/1300/1600/2000/2300/2500/3000mm (Customizable)
2	Wire Diameter	0.1-0.8mm (Stainless steel, iron, aluminum, copper, nickel, polyester, etc.)
3	Weave Density	Plain weave: 10-100 meshes/inch; Twill weave: Up to 400 meshes/inch
4	Speed	80 RPM (Frequency conversion, speed adapts to weave specifications/width)
5	Base Tension	40,000 N/m
6	Dimensions & Weight	Customized based on width requirement

4. Core Advantages

1	Continuous Net Winding	Uninterrupted production—cut mesh rolls on-demand without waiting for warp depletion, ideal for flexible order sizes.
2	CNC Servo Control	Servo motors replace gear drives for simpler structure, lower noise, precise tension control (real-time display & auto-adjustment), and easy maintenance.
3	Smart Remote Maintenance	Remote diagnostics, parameter adjustment, and repair guidance reduce downtime & operational costs, ensuring 24/7 production reliability.
4	Modular Design	One machine, multiple products—supports plain, twill, leno weaves and quick pattern switching for diverse mesh types.
5	Auto-Lubrication & Overload Protection	Automatic oiling for critical parts extends lifespan; overload clutch disconnects drives to prevent damage during stress.
6	Safety & Quality Assurance	Wire breakage detection + emergency stop system; infrared edge alignment ensures defect-free meshes.
7	1-Year Warranty & Customization	Comprehensive after-sales support (spare parts, remote tuning, on-site service) + full customization for width, material, and density.

5. Applications

Ideal for producing high-strength meshes for:

Why Choose Us?

20+ Years of Expertise: Leading manufacturer in heavy-duty mesh weaving technology.
Global Service Network: Quick response to inquiries, technical support, and after-sales service.
Tested for Durability: Built with heavy-duty steel structures and anti-corrosion treatments for 10+ years of reliable operation.

Contact Us Today for a customized solution that meets your mesh production needs!

Inquiry Cart 0